Upgrade Your Folding Pocket Production with Pratham’s Outsert Folders
We at Pratham have always been focused on developing and innovating our machines to make them as efficient and user-friendly as possible.
If you’re looking for an outsert folder that is easy to set up, productive, has minimum setting time, minimum wastage, and is reliable, Pratham’s outsert folders are definitely worth considering.
In addition to these features, our machine also comes with a range of additional accessories that further enhance its performance.
1st Folding Station:
Pratham’s semi-automatic fold setting machine is designed to make folding pockets a breeze. With its easy-to-use controls, calibration of tray indicators, and improvements to avoid double sheet feeding, it’s a reliable and efficient machine.
Features of 1st Folding Station:
- One of the standout features of our machine is its calibration of tray indicators. This helps to reduce the setting time of folding trays, allowing you to get back to producing high-quality products as soon as possible. This feature is particularly useful for businesses that need to frequently change the size or type of pocket they’re producing.
- We understand that double sheet feeding can be a major issue when it comes to folding pockets. So We’ve added additional PU rings on the Drum to help handle bible paper 40 to 28 GSM (24/27 Lbs. paper) more efficiently, and also included an infeed diverter to eject any double sheets before they reach the folding stage.
- Also an eject camera-based inspection system has been introduced to identify faulty sheets before they reach the folding stage. This ensures that only high-quality, properly folded pockets are produced, minimizing waste and increasing productivity.
- Illuminated See through cover for first station allows the operator to see the paper entry in fold pockets, locate the position of jam.
Right Angle machine: (patented 2 pocket machine)
Pratham’s patented right angle machine, also known as the sliding concept machine, is a game-changer in the folding pocket industry. With its innovative sliding concept machine, sensitive jam detection system, ability to handle thicker jobs, and minimize setting time, it’s a machine that will help you take your business to the next level.
Features of Right Angle machine:
- Sliding concept machine allows you to utilize almost all the rubber strips over the roller width, which helps to extend the life of the machine and reduce the need for frequent replacement of parts.
- The machine also includes a sensitive jam detection system that immediately stops the machine when an outsert sample is stuck between the rollers. This helps to reduce the wear and tear of the PU strips due to paper jams, resulting in lower maintenance costs and less downtime.
- Another great thing about this machine is its ability to handle thicker jobs. There is no need to replace bottom rollers, which can save a lot of time and money in the long run.
- Additionally, the machine is designed to minimize the setting time. After sliding the folding unit for the usage of other PU strips, there is no need to align further knives, pressing, or accessories accordingly. This helps to speed up the process and increase productivity.
- Finally, the machine also includes a feasibility to view paper entry in the folding tray without removing side covers, which will help to save time and make it easier to monitor the machine’s performance.
Knives and Pressing:
Pratham’s knives and pressing system is designed to be easy to use and maintain, while also providing excellent performance and accuracy. With its easy belt replacement, centralize greasing point, belt parking facility, sophisticated settings, flexibility of knife position, PU folding rollers, pressing with sample correction logic, and minimum noise level.
Features of Knives and Pressing :
- Our system is the easy replacement of belts. This helps to minimize downtime and allows you to get back to producing high-quality products as soon as possible.
- A centralize greasing point, which makes it easy to keep the machine lubricated and running smoothly.
- Our system includes a belt parking facility to avoid wear and tear of side/additional belts, which helps to extend the life of the machine.
- The system also includes a sophisticated setting to operate and set the jogger and knife. This allows you to make precise adjustments and ensure that your outserts are folded to your exact specifications.
- The knife is also designed to be flexible and can be used in different locations. This is a feature that sets our system apart from our competitors, as the knife position can be interchanged.
- In addition to the knife, our system also includes PU folding rollers which give better fold accuracy for thicker jobs, and a pressing system with sample correction logic to correct the loose gap of the folded outserts sample, that helps to minimize wastage.
- Optimized Patented pressing system improves the compactness and finish of the folded articles much better than the competitor machines.
- Finally, we’ve also made sure that our system operates at a minimum noise level, which helps to create a more pleasant working environment for the operator.
- Our Knife and Pressing units can be integrated to the machines of another make.
- Unique paper tracking system can be installed to other machines while integrating Pratham Right angle, knife, pressing and stackers.
Super Print 150: (A Smart 2D code Printer)
Pratham’s Super Print 150 is a smart 2D code printer that is designed to increase productivity and efficiency for businesses that need to print codes on outserts samples.
With its high speed, accuracy, proper reconciliation system, 21 CFR compliance, and optional outsert sample checking arrangement.
Features of Super-Print 150:
- It can run up to 10 to 11 k pieces per hour for a single knife job, which is much faster than other printers on the market. This makes it an ideal choice for businesses that need to print a large number of codes quickly and efficiently.
- The printer also includes an In-Feed jogger that gives accuracy to print the code, ensuring that the code is printed in the correct location on the outsert sample. This helps to ensure that the code is easy to read and scan, which is essential for tracking and traceability.
- Print head is compatible with print cartridges of many popular make, so very easy for locating ink for the printer.
- We’ve also included a proper reconciliation system of outserts sample, which helps to ensure that the correct code is printed on the correct outsert sample. This helps to minimize errors and improve efficiency.
- The printer is also 21 CFR compliance, which means it meets the regulations set by the FDA for the printing of codes on pharmaceutical products. This is an essential feature for businesses in the pharmaceutical industry.
- Advanced version, “Super- check”, the printer also includes outsert sample size and Glue checking arrangement to verify the fold quality, which helps to ensure that the outsert samples are folded correctly and only good leaflets pass through the system.
- The advanced “Fold check” system consists of patented camera inspection system that can detect minutest of fold errors and sort the leaflets with precision.
In conclusion, Pratham’s Outsert Folder machine with its innovative features is an excellent choice for any business which will help you take your business to the next level.
Contact us today to learn more about our outsert folders, and to see how we can help you.