Outsert Systems
SuperFold Outsert Systems combine reliability, flexibility, and efficiency—delivering predictable performance and faster payback in high‑volume pharmaceutical packaging operations.
Superfold Outsert Systems
RPF 53 (Up to 3 Knives)
Product Overview
Introduced in 2018, SuperFold modular Outsert Folding Machines are designed for high reliability, flexibility, and precision. With over 50+ installations worldwide, these machines are trusted for consistent performance across diverse pharmaceutical andpackaging applications.
The system supports:
- 8 to 24 folds with a Round Pile Feeder
Modular construction allows easy configuration and future scalability, making SuperFold a future‑ready investment for high‑volume and complex outsert folding requirements.
Key Benefits
Maximum Uptime & Operational Reliability
- Robust mechanical design ensures consistent performance in continuous production environments
- Proven reliability with 50+ global installations minimizing unplanned downtime
- Precision folding and stable feeding reduce jams, rejects, and rework
- Designed for long service life with low maintenance requirements
High Return on Investment (ROI)
- Modular architecture allows you to scale folding capacity without replacing the entire machine
- Multiple folding pockets (8–24) on a single platform reduce the need for multiple machines
- Optional inspection and automatic tray packing improve output while lowering manpower costs
- Optimized space utilization reduces facility and infrastructure costs
Key Configurations & Options
(What the machine can be
configured with)
- Folding Capacity: Available in models with 8 to 24 folding pockets to match a wide range of outsert formats
- Knife Configurations: Choice of 1, 2, or 3 knives for different folding patterns and production requirements
- Sealing Attachments: Optional taping and gluing units for secure outsert closure
- Machine Layouts: 2‑plate or 4‑plate right‑angle configurations with optional turntable for optimized footprint
- Automation & Quality Enhancements: Optional inspection system and automatic tray packer to meet quality and downstream automation needs
- Folding Capacity: Available in models with 8 to 24 folding pockets to match a wide range of outsert formats
- Knife Configurations: Choice of 1, 2, or 3 knives for different folding patterns and production requirements
- Feeder Options:Compatible with Round Pile Feeder (8–24 folds) and Flat Pile Feeder (8–18 folds)
- Sealing Attachments: Optional taping and gluing units for secure outsert closure
- Machine Layouts: 2‑plate or 4‑plate right‑angle configurations with optional turntable for optimized footprint
- Automation & Quality Enhancements: Optional inspection system and automatic tray packer to meet quality and downstream automation needs
Quick & Easy Changeovers
(How efficiently the machine runs across multiple jobs)
- Designed for fast format changes with minimal manual intervention
- Tool‑friendly adjustments enable quick transitions between different fold patterns
- Consistent setup accuracy reduces trial runs and start‑up waste
- Simplified operator interaction lowers dependency on highly skilled manpower
- Ideal for multi‑SKU and batch‑based production environments, improving overall equipment effectiveness (OEE)
Maximum Uptime & Operational Reliability
- Robust mechanical design ensures consistent performance in continuous production environments
- Proven reliability with 50+ global installations minimizing unplanned downtime
- Precision folding and stable feeding reduce jams, rejects, and rework
- Designed for long service life with low maintenance requirements
High Return on Investment (ROI)
- Modular architecture allows you to scale folding capacity without replacing the entire machine
- Multiple folding pockets (8–24) on a single platform reduce the need for multiple machines
- Optional inspection and automatic tray packing improve output while lowering manpower costs
- Optimized space utilization reduces facility and infrastructure costs
Key Configurations & Options
(What the machine can be configured with)
- Folding Capacity: Available in models with 8 to 24 folding pockets to match a wide range of outsert formats
- Knife Configurations: Choice of 1, 2, or 3 knives for different folding patterns and production requirements
- Feeder Options:Compatible with Round Pile Feeder (8–24 folds) and Flat Pile Feeder (8–18 folds)
- Sealing Attachments: Optional taping and gluing units for secure outsert closure
- Machine Layouts: 2‑plate or 4‑plate right‑angle configurations with optional turntable for optimized footprint
- Automation & Quality Enhancements: Optional inspection system and automatic tray packer to meet quality and downstream automation needs
Quick & Easy Changeovers
(How efficiently the machine runs across multiple jobs)
- Designed for fast format changes with minimal manual intervention
- Tool‑friendly adjustments enable quick transitions between different fold patterns
- Consistent setup accuracy reduces trial runs and start‑up waste
- Simplified operator interaction lowers dependency on highly skilled manpower
- Ideal for multi‑SKU and batch‑based production environments, improving overall equipment effectiveness (OEE)
Technical Specifications
RPF 53
| Available Models (Number of Folding Pockets) | 8 | 10 | 12 | 14 | 16 | 18 | 20 | 24 |
| Knife Configuration | Up To 3 Knives |
| Maximum Paper Size | 530 × 1067 mm (20.87″ × 42.01″) |
| Minimum paper size | 160 × 210 mm (6.30″ × 8.27″) |
| Paper Weight Range | 28 – 90 gsm |
| Paper Type | Bible Paper, Maplitho |
| Maximum Roller Speed | Up to 135 m/min |
| Minimum Folding Size | 32 × 32 mm (1.26″ × 1.26″) |
| Maximum Folded Sample Thickness | 16 mm (0.63″) |
| Installed Power | 6 KW |
* 3‑Knives configuration models subject to application and folding complexity.
-* All dimensions are approximate. Specifications subject to change without prior notice.
Key Features & Benefits
Ensure consistent fold accuracy and faster changeovers across multiple
leaflet formats.
Facilitates accurate handling of varying paper thicknesses, improving fold quality.
Enhances fold sharpness and leaflet readability.
Provides smooth, synchronized operation for long-term mechanical reliability.
To avoid wear and tear of parts
Transfer Unit for Ejecting Faulty Leaflets
*Note: Manual folding trays are included by default. Automatic folding trays can also be provided, as per the requirements.
Need an efficient outsert folding system for complex pharmaceutical leaflets?
Talk to our experts to discover the right outsert folding solution for your packaging line.
Superfold Outsert Folders
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